Ultrasonic Cleaner

• Cavitation Process: Ultrasonic cleaners use high-frequency sound waves to generate cavitation bubbles in the cleaning solution. When these bubbles collapse, they produce intense micro-jet forces that dislodge dirt, grease, oils, and other contaminants from the surfaces of the components being cleaned.

Key Features:

Low Noise Operation: While ultrasonic cleaners can be noisy, many modern models are designed with noise reduction features to minimize the sound produced during operation, making them more comfortable to use in laboratory or workshop environments.

Acoustic Insulation: Some models incorporate acoustic insulation to reduce vibration and noise levels, ensuring quieter operation.

Key Features:

• Better releases
• Improved productivity
• Fewer maintenance man-hours
• Longer runs
• Reduced scrap and waste
• More shots between maintenance tasks

The ultrasonic injection mold cleaning tank is an immersion technology that consists of three components: the heated stainless steel tank which holds the cleaning solution and mold components or plates, several immersible ultrasonic transducers to convert electrical energy to sound energy, and a power supply to generate the 30 kHz frequency power, the preferred frequency for larger parts.

Key Features:

• Heating Element: Many ultrasonic cleaners include a built-in heating element to heat the cleaning solution, which can improve cleaning efficiency. The heat helps to loosen and dissolve contaminants more effectively.
• Temperature Control: The temperature of the cleaning solution is usually adjustable, with the ability to maintain a consistent temperature for optimal cleaning results.

Key Features:

• Time and Temperature Control: The cleaner is equipped with a control panel that allows the user to set the cleaning time and temperature. Time and temperature are crucial for achieving optimal cleaning results without damaging the components.
• Adjustable Settings: Some ultrasonic cleaners allow users to adjust the intensity of the ultrasonic waves or the temperature of the cleaning solution, giving more flexibility based on the level of contamination and the sensitivity of the parts being cleaned.

Key Features:

• Choice of Solution: Ultrasonic cleaners work with a wide variety of cleaning solutions, such as water-based, solvent-based, or detergent-based solutions. The choice of solution depends on the type of contaminants and the materials being cleaned.
• Eco-Friendly Solutions: Some ultrasonic cleaners are compatible with environmentally friendly cleaning agents, making them more suitable for applications requiring minimal environmental impact.

Key Features:

• Overheat Protection: Some ultrasonic cleaners are equipped with safety features such as overheat protection to prevent damage to the machine or the cleaning solution.
• Low Water Level Protection: Many models feature sensors that prevent operation if the water or solution level is too low, helping to protect both the cleaner and the components being cleaned.

Key Features:

• Auto Shut-Off: Many ultrasonic cleaners are equipped with an automatic shut-off feature, where the machine stops operating after a set time, ensuring that the components are not overexposed to the cleaning process.
• Timer Function: The user can set specific cleaning cycles with built-in timers that automatically turn off the cleaner once the cycle is complete, offering convenience and energy efficiency.

Key Features:

Cleaning Tank: The ultrasonic cleaner consists of a tank, typically made from stainless steel, which holds the cleaning solution and the items being cleaned. The size of the tank can vary depending on the application and the size of the objects being cleaned.

Cleaning Basket or Holder: Components are usually placed in a perforated basket or holder inside the tank. The basket allows for efficient ultrasonic wave penetration while ensuring that the components do not touch each other, preventing damage.

Key Features:

• Filtration Options: High-end ultrasonic cleaners often include a filtration system that allows the cleaning solution to be filtered during or after use, removing particles and contaminants to prolong the life of the solution.
• Easy Solution Maintenance: Some models allow users to replace or clean filters easily, ensuring that the cleaning solution remains effective over time.

Key Features:

• Multiple Frequency Options: Some machines offer the option to switch between different ultrasonic frequencies for various cleaning needs, optimizing the process based on the type of material being cleaned.

AUTOMATED 2 STAGE ULTRASONIC CLEANING MACHINE:

NO.OF STAGES :

1) ULTRASONIC TANK

2) HOT AIR DRYER

PARTS DIPPING METHOD : PLC BASED PNEUMATIC CYLINDER UP DOWN METHOD

HOT AIR DRYER              : PLC BASED PNEUMATIC CYLINDER UP DOWN METHOD

MOLD CLEANING/CORE CLEANING MACHINE

PARTS WEIGHT : 10 TO 15 KG 

 CAPACITY 200 LTR

AUTOMATED ULTRASONIC 3 STAGE ALUMINIUM/BRASS/COPPER/SS PARTS CLEANING MACHINE

NO.OF STAGES :

1) LOADING STATION

2) ULTRASONIC CLEANING TANK

3) HOT WATER RINSING TANK

4) HOT AIR DRYER

5) UNLOADING STATION

CAPACITY OF THE TANK : 30 LTR CAPACITY

TRANSPORT SYSTEM:

FORWARD/ REVERSE MECHANISM DRIVEN BY RACK AND PINION WITH SERVO MOTORS

UP AND DOWN MECHANISM DRIVEN BY BALL SCREW WITH SERVO MOTORS

FULLY AUTOMATED 6 STAGE ULTRASONIC CLEANING MACHINE FOR AERO PARTS AND ALUMINIUM/BRASS/CU/SS PARTS

1) LOADING STATION

2) ULTRASONIC TANK-1 WITH SOLUTION

3) HOT WATER RINSING WITH AIR AGITATION

4) ULTRASONIC TANK-2 

5) HOT WATER RINSING

6) COLD WATER RINSING

7) HOT AIR DRYER

8) UNLOADING STATION

CAPACITY : 100 LTR TANK

FILTERATION : AVAILABLE

TRANSPORT MECHANISM:

LEFT /RIGHT MOVEMENT RACK AND PINION BY SERVO MOTOR.AND UP /DOWN PROCESS DONE BY BALL SCREW WITH SERVO MOTOR

Key Features:

• High-Frequency Sound Waves: The core feature of ultrasonic cleaners is their use of high-frequency sound waves, typically between 20 kHz to 400 kHz, to create tiny bubbles in a cleaning solution. These bubbles implode (a process called cavitation) and generate intense cleaning energy that dislodges dirt, grease, and contaminants from surfaces.
• Precise Control: The ultrasonic transducers are often mounted to the tank or chamber to emit these high-frequency waves efficiently and uniformly, ensuring consistent cleaning.

ULTRASONIC 2 STAGE CLEANING MACHINE

NO.OF STAGES

1) ULTRASONIC CLEANING TANK WITH SOLUTION

2) HOT WATER RINSING

CAPACITY : 30 LTR TANK

ULTRASONIC AERO ENGINE PARTS CLEANING MACHINE 2500 LTR CAPACITY

LOADING METHOD : EXISTING ELECTRIC HOIST/CRANE

CAPACITY              : 2500 LTR CAPACITY

ULTRASONIC POWER : 10 KW